Reverse Engineering & Asset Integrity

Fedoz Nigeria Limited (FNL) applies a "First Principles" engineering philosophy, in collaboration with international partners, to modernize legacy industrial infrastructure through advanced Reverse Engineering and mechanical component restoration.
By deconstructing complex mechanical challenges to their fundamental components, we recreate and manufacture high-precision parts that meet or exceed original manufacturer specifications.
This service is a critical pillar of our "Right First Time" operational mandate, ensuring that aging assets in the Oil & Gas, Power, and Chemical sectors remain operational long after original components become obsolete.

Strategic Modernization of Legacy Assets

In an environment where original engineering drawings may be lost or manufacturers no longer provide support, FNL provides the technical authority to restore asset integrity. Our reverse engineering capabilities are designed to mitigate the risks associated with equipment obsolescence and long procurement lead times.

Obsolete Part Manufacturing: Designing and manufacturing high-quality replacement components for discontinued or legacy industrial equipment.
Dimensional Accuracy & 3D Analysis: Utilizing advanced technological innovation to map the geometry of existing components, ensuring a perfect fit for complex rotating and static assemblies.
Material Science Integration: Analyzing material compositions to improve the durability and performance of recreated parts for harsh onshore and offshore environments

R&D Excellence

Our technical depth is reinforced by our strategic OEM partnerships. This brings world-class Research and Development (R&D) to the Nigerian energy sector, specializing in complex mechanical restoration.

Precision Machining: High-precision Italian engineering to produce components for pumps, compressors, and specialized industrial hardware.
Retrofitting & Optimization: Beyond simple replication, we provide retrofitting services to upgrade existing facility systems, improving operational efficiency and reducing the overall carbon footprint.
Asset Life Extension: Integrating reverse-engineered components into our integrated maintenance programs (Routine, Pit-stop, and Turnaround) to maximize facility uptime

Strategic Benefits of Component Restoration

Reduced Lifecycle Costs: Extending the service life of existing assets avoids the significant capital expenditure required for full facility replacements.
Shortened Lead Times: Localized reverse engineering and fabrication at our Port Harcourt workshop provide a rapid alternative to global supply chain delays.
Environmental Sustainability: Modernizing existing assets through eco-innovation reduces industrial waste and supports a greener energy future.

Asset Integrity & Restoration

We also provide specialized Asset Integrity Management services designed to ensure the safety, reliability, and regulatory compliance of critical industrial infrastructure

PSV Calibration & Instrumentation

We provide professional calibration and servicing for critical safety and control instruments.

PSV Calibration Services: Expert testing and certification of Pressure Safety Valves (PSV) to safeguard facilities against overpressure events.
Instrumentation Servicing: Comprehensive calibration of process instruments to maintain operational precision across the facility.

Precision Custody Transfer: L.A.C.T Metering Unit Systems

FNL offers high-authority engineering and installation services for Lease Automatic Custody Transfer (LACT) metering units. These systems are essential for the precise measurement of crude oil and petroleum products during production and transfer.

System Integration: Design, testing, and commissioning of metering systems to ensure financial and technical accuracy.
Maintenance & Calibration: Routine servicing to prevent measurement drift and ensure compliance with regulatory standards

Corrosion Control & Monitoring

Asset integrity is fundamentally tied to the mitigation of environmental degradation. FNL implements advanced corrosion management programs to protect structural and piping assets.

Monitoring Strategies: Implementing continuous corrosion monitoring systems to detect early signs of material fatigue.
Corrosion Mitigation: Deploying specialized coatings and protective measures to extend the operational life of onshore and offshore assets.

Flowline & Pipeline Integrity Solutions

We specialize in the rapid response and long-term restoration of transport infrastructure.

Pipeline Leakage Repair: Deploying advanced technological solutions for the immediate repair of pipeline leaks to minimize environmental impact and production loss.
Sectional Replacements: Executing professional sectional replacements for flowlines that have reached the end of their design life.